Engineering Change Loop
Field → root cause → change → verified
Changes written back to PLM and MES · every change traces to originating field or warranty signal · rollback ready on every commit
Engineering-Change Agent2 awaiting engineering approval
The closed loop
Every change closes back to a verified drop in recurrence
Field / warranty claim
Warranty & Field Agent
Confirmed root cause
Root-Cause Agent
Engineering change
Engineering-Change Agent → PLM
Verified effectiveness
Predictive Quality + Governance
Loop closes back into monitored field signals — a change that fails verification is auto-reopened.
Change requests · 90d
34
every one linked to a case
Committed to PLM
24
written back, cut-in scheduled
Closed & verified
18
effectiveness signed off
Rollback ready
100%
prior rev retained for all 34
Change requests
Trace from originating claims through confirmed root cause to change
- CQ-2044CR-8821EV-2BMS 3.1.7 · sleep-mode current threshold + wake-timeoutAwaiting K. Menon · Chief Engg (EV)Field signal214 warranty claims · BAT-DRAIN-12V · EV-2Confirmed root causeBMS wake-latch asserted 4.2× spec at Voltar interconnect tail-currentChangeFirmware 3.1.7 + PLM part-rev 04 on HV pack interconnectRollbackSnapshot BMS 3.1.6 · pack-rev 03 · 1-click revert armedSubmitted 12m ago·Owner: Engineering-Change Agent → K. Menon · Chief Engg (EV)
- CQ-2025CR-8817EV-2Kiron IVI KE-7789 · watchdog re-init on CAN lossAwaiting R. Sen · IVI Engg LeadField signal74 claims · IVI-RB-RAND · EV-2Confirmed root causeIVI stack blocks on stale CAN frame during ignition transientChangeKiron FW 2.14 · CAN-guard re-init · MES cut-in W28RollbackSnapshot IVI 2.13 · 1-click revert armedSubmitted 3h ago·Owner: Engineering-Change Agent → R. Sen · IVI Engg Lead
- CQ-2031CR-8809PV-5Door-seal profile revision · NovaSeal drawing-rev CCommitted to PLMField signal61 claims · SEAL-INGRESS · PV-5Confirmed root causeSeal shore-A out-of-window on NS-4471 tooling insertChangeSeal profile rev-C · supplier tooling change · PPAP re-runRollbackPrior rev-B tooling insert retained in Sanand cold-storeSubmitted 2d ago·Owner: Engineering-Change Agent → P. Nair · SQA
- CQ-2038CR-8802PV-5Booth A humidity dwell interlock + closed-loop trimVerifying effectivenessField signal44 claims · PAINT-OP-CLR · PV-5Confirmed root causeHumidity drift on Sanand Booth A exceeds clearcoat windowChangeBooth PLC rev 2.8 · humidity interlock at 55%RHRollbackPLC 2.7 image retained on booth controllerSubmitted 5d ago·Owner: Engineering-Change Agent → S. Rao · Paint Ops
- CQ-2029CR-8790LCV-7LCV-7 brake break-in torque bump · rev DClosed · verifiedField signal33 claims · BRK-SQL-FR · LCV-7Confirmed root causeInsufficient break-in torque + humidity on Chennai L4ChangeTorque spec 24→28 Nm · rev D · MES cut-in W20RollbackRev C retained · effectiveness verified, no recurrenceSubmitted 3w ago·Owner: Engineering-Change Agent → V. Menon · Chassis