Vision Inspection
Vision-signal fusion
741 detections in the last 24h · linked to VINs, MES build records and open investigations
Vision-Signal Agent · dispatchedPlant vision platform · streaming
CausalQ consumes detections from the plant vision platform (Cognex, KeyView, Anavue cameras and edge inference) and links each frame to a VIN, an MES build record, and — where relevant — an open root-cause investigation. CausalQ augments your inspection stack; it does not replace cameras or inference.
Detections · 24h
741
up 4.2% vs 7-day avg
Linked to investigation
63%
466 of 741 detections
Cameras online
47/47
all stations reporting
Median link latency
1.8s
frame → VIN → case
Live detection feed
Inspection frames with bounding boxes · click to open the linked investigation
streaming
Weld porosity · 94%
VD-991204
porosity 2.1mm
Weld porosity
Body Shop L1 · Cell 4B · Chennai Plant
MA3PV5•••3390CQ-2014
Clearcoat orange-peel · 97%
VD-991203
OP 62%
Clearcoat orange-peel
Paint Booth A · gantry 2 · Sanand Plant
MA3PV5•••7714CQ-2038
Fit-and-finish gap · 89%
VD-991201
gap 4.6mm
Fit-and-finish gap
Trim Line 2 · door station · Pune Plant
MA3EV2•••4470CQ-2044
Weld splatter · 81%
VD-991198
splatter
Weld splatter
Body Shop L1 · Cell 2A · Chennai Plant
MA3LCV•••22611m ago
Missing fastener · 99%
VD-991190
M8 absent
Missing fastener
Line 5 · HV pack station · Pune Plant
MA3EV2•••2019CQ-2044
Paint runs · 88%
VD-991182
run 78mm
Paint runs
Paint Booth A · gantry 1 · Sanand Plant
MA3PV5•••0018CQ-2038
Fit-and-finish gap · 83%
VD-991177
gap 3.2mm
Fit-and-finish gap
Trim Line 1 · hood align · Chennai Plant
MA3LCV•••99024m ago
Weld porosity · 91%
VD-991170
porosity 1.6mm
Weld porosity
Body Shop L1 · Cell 3B · Pune Plant
MA3EV2•••8830CQ-2044
Defect-type breakdown
24h · across all lines
- Clearcoat orange-peel214
- Weld porosity187
- Fit-and-finish gap148
- Paint runs96
- Weld splatter74
- Missing fastener22
Station & line breakdown
Detections per station · camera uptime
| Plant | Line | Station | Detections 24h | Camera uptime |
|---|---|---|---|---|
| Pune Plant | Line 5 | HV pack | 82 | 99.4% |
| Pune Plant | Trim Line 2 | Door | 61 | 99.1% |
| Sanand Plant | Paint Booth A | Gantry 1+2 | 148 | 98.7% |
| Sanand Plant | Trim Line 2 | Hood | 44 | 99.2% |
| Chennai Plant | Body Shop L1 | Cells 2-4 | 122 | 99.6% |
| Chennai Plant | Trim Line 1 | Hood/fender | 38 | 99.5% |